Humidity Challenges the Recycling Process

With rows of biosolid waste covering acres and acres of paved land, open air composting, a common process, is a bit more challenging in the rainy summer months of southwest Florida. The aerobic process halts when the material gets wet thus causing an unforeseen delay. Synagro needed a solution for their Charlotte County Bio-Recycling Center.

Big Top Solution Works for Synagro

Synagro’s Charlotte County Bio-Recycling Center solution was to cover the process with two massive 162’ x 280’ Big Top structures towering at 64’ tall. Now the rows of compost can be turned five times a day and reach the required 131 degree temperature to turn the material into a sellable all-purpose Class AA composting product within a short 15 days. The solid waste typically mixed with wood waste and now diverted from the landfill and 100% recyclable. This all-weather solution allows Charlotte County to cost effectively produce 100,000 cubic yards of compost regardless of the season.

COMPETITIVE ADVANTAGE: When time is of the essence, Big Top Structures quickly provide safe, comfortable environments to shelter valuable equipment, vital production processes and personnel.


BIG TOP HELPS GLOBAL DESIGN FIRM PROTECT MAJOR WATER TREATMENT OPERATION

An ENR Top 500 Design Firm, our client is the leading global natural and built asset design and consultancy firm providing design, consultancy, engineering, project and management services to their clients. The firm was selected to design and build a major water processing facility for biological nutrient removal, filtration, UV disinfection and bio-solids treatment to ensure the required effluent quality is maintained for an area with a substantial population. They needed a dependable, long-term solution to protect their client’s valuable equipment and water reclamation and purification processes from the elements, and they needed it quickly.

A PURELY BRILLIANT SOLUTION FROM BIG TOP

The firm made the right move by turning to Big Top. Big Top is accustomed to working with aggressive deadlines. We designed our custom manufacturing process to provide the highest quality structures to meet virtually any deadline. We were able to custom design a spacious, eco-friendly fabric structure that would cater to their specific necessities. It was large enough to contain their equipment, and strong enough to withstand the bitter cold and snow of winters in the Northeast. And if their needs change, the structure can be dismantled and put into storage, or can be relocated as a whole unit via a wheeled suspension system or crane.

With a wide range of custom heating, cooling and ventilation systems to keep the interior of the fabric shelter optimally controlled, their equipment could be protected and operate with maximum efficiency, and personnel now had a comfortable, spacious clear span working environment.

Big Top fabric structures have been tested and proven successful at withstanding even the harshest weather conditions. Wind gusts exceeding 100 miles per hour, heavy rains, as well as dense snow are not a problem.

Even with an aggressive time frame, Big Top enabled the firm to provide their client with an ideal environment for their biological nutrient removal, UV disinfection and bio-solids treatment; ensuring that the high level of quality is maintained at all times.

ECUA Interim Material Recycling Facility

ECUA Recycling Facility

Big Top Helps the ECUA & Escambia & Santa Rosa Counties Progress Toward a Greener Future

ECUA Recycling FacilityBig Top is committed to helping businesses maintain a healthy bottom line. We do so by providing cost-effective buildings that are customized to the needs of our customers. In one case, the Emerald Coast Utilities Authority (ECUA) found itself in need of a new facility so that it could continue its recycling program.

The ECUA called on Big Top to make its new facility. We made a 53,460-square-foot building that accommodates the complex floor plan required by the recycling equipment. Big Top manufactured and shipped the structure within three weeks and had it installed in less than 60 days. We also used translucent fabric to cover the building, so it does not rely on electricity and instead stays well-lit with sunlight throughout the day.

Prior to having its own recycling facility, the ECUA relied on third-party, privately owned processing centers to sort recycling. The first center was abruptly closed, which prompted the ECUA to move to a recycling facility in Loxley, Alabama. Soon thereafter, the center in Loxley tacked on a $12.50 per-ton fee, which made the option cost prohibitive. Now that the ECUA has a Big Top fabric structure, it saves $45.06 per ton of material. And, of course, its recycling program is up and running once again.

Since 1979, Big Top has been making fabric structures for organizations in various industrial and commercial sectors. For more information about our fabric buildings, contact us today.