Constantly battling high heat and heavy rains in the Lagos region of Nigeria, Sonergy needed a solution in which they could concurrently fabricate two sections of an offshore oil platform. For previous projects during the six-month rainy season their employees would constantly have to stop work and cover sections of a project and repeat the sand blasting and paint process. Their steel shot and steel grit needed to stay dry but was stored outside in bags that were often found torn. This was a frustrating, expensive and inefficient process.
Big Top Provides Protection in an Unforgiving Climate
Now two 90’ x 80’ Big Top structures towering at 45’ tall with large access end panels allow Sonergy to fabricate the massive platform sections and easily roll them out when complete. The sections are out of the rain and dry while workers are out of the sun and cooler. The Big Top structures can withstand the steel abrasive media and contain it. Efficiency is up and Company X can now produce platform sections at an unprecedented rate.
“We have nearly $5 million worth of equipment and use Big Top to cover everything. It’s worked out very well for us so we can crush rock year-round now which we couldn’t do before.”
Terry White- Owner & President, B.E.T.-ER Mix Inc., Hudson, FL
Weather and Concrete Don’t Mix
Dry material is a critical component of concrete recycling and production. On the coast of Florida especially during the rainy season this can be a challenging endeavor without cover. Yet, installing permanent steel structures would require a lengthy permitting process and can’t be moved as business fluctuates and needs change. With a clever self-installation of 11 Big Top structures on top of their own concrete block at a fraction of the cost of traditional structures, B.E.T.-ER Mix concrete addressed this head on and now cover both their expensive equipment and valuable material.
Big Top Structures – Solid As a Rock
Now in their 14th year at their Hudson, Florida location they can crush rock and produce material in the worst of weather year-round, a feat not possible before. Large loaders and dump trucks are able to move in and out of the massive clear span structures morning and night, rain or shine. As business needs change throughout the year they are able to move the structures around their maintaining production efficiency.
WHEN IT CAME TO VEHICLE MAINTENANCE, O-TEX NEEDED COVERAGE
O-Tex Pumping is an aggressive service company that provides unrivaled primary and secondary cementing and specialty pumping services throughout most major shales. O-Tex quickly became the largest independent cementing service company in the lower 48 by investing heavily in advanced technologies, dual-fuel fleets and customized cement programs for primary and secondary applications. But with all that success came a problem: they were losing a great deal of time and money traveling back and forth from jobsite to office, performing maintenance on their vehicles. They needed a solution to make their operation more efficient and cost-effective.
A BIG TOP STRUCTURE IS THE RIGHT CALL
O-Tex enlisted the help of Big Top, and soon they had a strong, durable, all-weather fabric structure in the field to serve as a facility for vehicle maintenance. No longer did they have to travel back and forth repeatedly between headquarters and job site. In addition, Big Top’s custom heating systems kept the interior of the fabric structure warm, making for happy employees when working in colder climates. Yet another advantage was the durable PVC fabric that is translucent enough to allow light flow to enter the fabric structure, eliminating the need for costly additional lighting during daytime hours.
O-Tex solved their problem quickly and easily with the help of Big Top, and now they can get back to growing their business while keeping their employees and customers satisfied.
YOU COULD SAY SAC HAD TOO MUCH OF A GOOD THING
Business was booming for SAC, one of the world’s leading manufacturers of “Portland Cement”, a cement that not only hardens by reacting with water, but also forms a water-resistant product. They were exceeding sales goals and gaining customers each year, setting the standard for quality, safety, health and environmental compliance. But all that growth created a bit of a problem: where to put all the raw materials needed to make cement for their growing stable of customers. SAC needed a way to keep the materials dry, and they needed it in a hurry.
BIG TOP HAS THEM COVERED
SAC approached Big Top about to come up with a solution for this dilemma. A durable, weather-resistant fabric structure was the perfect way to keep sensitive materials dry and environmentally controlled. Big Top Fabric Structures offer wide-open spaces due to their proprietary design, and space is just what SAC desperately needed.
With custom HVAC options as well as several electrical system choices including solar power, Big Top Fabric Structures provide a comfortable, climate-controlled environment for any storage needs. The result is a fabric structure that is warmer in the winter and cooler in the summer.
And SAC didn’t have to worry about the weather anymore – their custom-built fabric structure was made to withstand the most extreme conditions, from rain to snow to wind. SAC now enjoys more profit, less downtime, and a better bottom line, all with the help of Big Top.
COMPETITIVE ADVANTAGE: Big Top Fabric Structures are designed to protect large stores of sensitive materials and resources from unfavorable environments, eliminating expensive resource inventory depletion and spoilage costs.
A Resource Management Giant Protects Their Own Resources
This major global corporation has changed the standard by which all wood grinder performance and support is now measured. The company has designed and installed hundreds of purpose-built stationary machines and systems for customers all over the world. From outdoor plants for mulch and fuel production, to entire processing systems turning C&D and MSW into recyclables and RDF, they are positioned as an industry leader and are poised to revolutionize the way we use our global resources.
Due to the rise in the cost of heating fuel, the popularity of wood pellet fuel is growing at a rapid pace. Traditionally, pellets were produced from sawdust. But with the rapid-growing pellet market and a declining sawmill industry, producers have turned to using logs. They chip, grind, dry, pelletize and bag wood pellets – delivering a neat and easy-to-handle fuel for boilers and pellet stoves. The company needed a structure to cover the wood pellets and chips, and to keep rain and outside elements off.
They Called On Big Top To Take The Heat Off
Company leaders realized that Big Top offered the perfect solution. Soon they had a large, durable, weather-resistant fabric structure that was completely mobile and perfect for keeping their materials dry and environmentally controlled. With custom HVAC options as well as several electrical system choices including solar power, our buildings provide a comfortable, climate-controlled environment for all storage needs. The result is a fabric structure that is warmer in the winter and cooler in the summer.
And they didn’t have to worry about the weather anymore – their custom-built Big Top fabric structure was made to withstand the most extreme conditions, from rain to snow to wind. Now the company can continue to revolutionize the industry without worrying about protecting the valuable materials that help make them who they are.
Competitive Advantage: Big Top Fabric Structures protect valuable and sensitive equipment from harsh weather – avoiding hefty replacement costs work stoppages.
BIG TOP HELPS A MAJOR ENERGY PROVIDER STAY WARM ALL WINTER
The energy company is one of the nation’s largest combination utilities, providing electric and natural gas service to nearly 6.8 million of Michigan’s 10 million residents. To comply with new federal emission standards, one of their electrical generating complexes was scheduled to go through an upgrade to bring the plant into compliance. It was a big job, and environmentally sensitive equipment was being brought in that needed to be covered and protected in a controlled environment.
BIG TOP – 1, MOTHER NATURE – 0
The energy giant called on Big Top to custom design a fabric structure large enough to contain their sensitive equipment, and strong enough to withstand the harsh Michigan winters. In a short period of time, they had a spacious, eco-friendly structure designed just for their needs. With a wide range of custom heating, cooling and ventilation systems to keep the interior of the fabric shelter optimally controlled, their equipment could be protected and operate with maximum efficiency.
And those snowy Michigan winters? Not a problem. Big Top fabric structures have been tested and proven successful at withstanding even the harshest weather conditions. Wind gusts exceeding 100 miles per hour, heavy rains, as well as dense snow are not a problem. The energy company could rest easy knowing their sensitive items were stored in a safe, protective setting that could withstand anything the outside environment could throw at them.
Humidity Challenges the Recycling Process With rows of biosolid waste covering acres and acres of paved land, open air composting, a common process, is a bit more challenging in the rainy summer months of southwest Florida. The aerobic process halts when the material gets wet thus causing an unforeseen delay. Synagro needed a solution for their Charlotte County Bio-Recycling Center. Big Top